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CLS200 Series User’s Guide Chapter 1: System Overview
Doc.# 0600-3050-2000 Watlow Anafaze 3
Product Features
The CLS200 series controllers provide 4, 8 or 16 fully inde-
pendent control loops. When used as a stand-alone control-
ler, you may operate the CLS200 via the two-line 16-
character display and touch keypad. You can also use it as
the key element in a computer-supervised data acquisition
and control system; the CLS200 can be locally or remotely
controlled via an EIA/TIA-232 or EIA/TIA-485 serial com-
munications interface.
The CLS200 features include:
•
Direct Connection of Mixed Thermocouple Sen-
sors:
Connect most thermocouples to the controller
with no hardware modifications. Thermocouple inputs
feature reference junction compensation, lineariza-
tion, process variable offset calibration to correct for
sensor inaccuracies, detection of broken, shorted or re-
versed thermocouples, and a choice of Fahrenheit or
Celsius display.
•
Accepts Resistive Temperature Detectors
(RTDs):
Use 3-wire, 100
Ω
, platinum, 0.00385-curve
sensors with two choices for range and precision of
measurements. (To use this input, order a CLS204 or
CLS208 controller with scaling resistors.)
•
Automatic Scaling for Linear Analog Inputs:
The
CLS200 series automatically scales linear inputs used
with industrial process sensors. Enter two points, and
all input values are automatically scaled in your units.
Scaling resistors must be installed.
•
Dual Outputs:
The CLS200 series includes both heat
and cool control outputs for each loop. Independent
control parameters are provided for each output.
•
Independently Selectable Control and Output
Modes:
You can set each control output to on/off, time
proportioning, Serial DAC (digital-to-analog convert-
er), or distributed zero crossing mode. Set up to two
outputs per loop for on/off, P, PI or PID control with re-
verse or direct action.
•
Control Outputs:
Set high/low deviation and high/
low process limits to operate digital outputs as on/off
control functions or alarms.
• Flexible Alarm Outputs: Independently set high/
low process alarms and a high/low deviation band
alarm for each loop. Alarms can activate a digital out-
put by themselves, or they can be grouped with other
alarms to activate an output.
• Global Alarm Output: When any alarm is triggered,
the global alarm output is also triggered, and it stays
on until you acknowledge it.
- CLS200 Series 1
- User’s Guide 1
- Warranty 2
- Table of Contents 3
- 3 Using the CLS200 51 4
- 4 Setup 71 4
- Reversed T/C Detection 85 5
- Keys Do Not Respond 170 7
- List of Figures 9
- List of Tables 13
- 11 Specifications 15
- System Overview 17
- Getting Started 18
- Product Features 19
- CLS200 Parts List 21
- 2_ _–_ _ _ _ _ _ 21
- CLSSI _ _–_ _–_ _ 22
- Technical Description 23
- Front Panel Description 24
- Figure 1.4 CLS200 Front Panel 24
- Figure 1.5 TB50 24
- CLS200 Cabling 25
- External Safety Devices 25
- Power-Fail Protection 26
- Installation 27
- Typical Installation 28
- Recommended Tools 29
- Mounting the Controller 29
- 1.0 inch 7.0 inches 1.6 inch 30
- (25 mm) (178 mm) (41 mm) 30
- 1.0 inch 7.0 inches 0.6 inch 30
- Figure 2.4 Wiring Clearances 31
- Mounting the TB50 32
- DIN Rail Mounting 33
- Mounting the Power Supply 34
- Mounting Environment 35
- Bracket 35
- Mounting Steps 35
- CAUTION! 35
- Mounting 36
- Dimensions 36
- System Wiring 37
- Noise Suppression 38
- Avoiding RFI/EMI 39
- Power Connections 41
- Table 2.2 Power Connections 42
- Connecting TB50 to CLS200 43
- Testing Your System 44
- Sensor Wiring 45
- Input Wiring Recommendations 46
- Thermocouple Connections 47
- RTD Input Connections 48
- Reference Voltage Terminals 48
- Voltage Input Connections 48
- Current Input Connections 49
- Pulse Input Connections 50
- Output Wiring Recommendations 51
- Cable Tie Wraps 51
- Stored in the Controller 52
- Configuring Outputs 53
- Output Connections 53
- Digital Inputs 54
- External Switching Devices 55
- Table 2.5 TB18 Connections 56
- TB50 Connections 57
- Wiring the Serial DAC 60
- Serial Communications 61
- BACK BACK 62
- EIA/TIA-485 Interface 63
- Connections 64
- Signal Common 64
- Termination 64
- Using the CLS200 67
- Front Panel 68
- Front Panel Keys 69
- Displays 71
- Single Loop Display 73
- Alarm Displays 74
- Acknowledging an Alarm 75
- • H/W FAILURE: OFFSET 76
- Job Display 76
- Changing the Setpoint 77
- Selecting the Control Status 77
- Autotuning a Loop 78
- Background 79
- Performing an Autotune 79
- Using Alarms 80
- Process Alarms 82
- Process Alarm Outputs 83
- Alarm Type: Control or Alarm 83
- High and Low Process Alarms 83
- Global Alarm 84
- How to Access the Setup Menus 87
- How to Change a Parameter 88
- Figure 4.1 CLS200 Menu Tree 89
- Load Setup From Job 91
- Save Setup to Job 91
- Job Select Digital Inputs 92
- Output Override Digital Input 93
- Override Digital Input Active 93
- Startup Alarm Delay 94
- Keyboard Lock Status 94
- Power Up Output Status 94
- Process Power Digital Input 95
- Controller Address 95
- Communications Baud Rate 96
- Communications Protocol 96
- Communications Error Checking 96
- AC Line Frequency 97
- EPROM Information 97
- Setup Loop Input Menu 98
- Input Type 99
- Loop Name 100
- Input Units 100
- Input Reading Offset 100
- Reversed T/C Detection 101
- Linear Scaling Parameters 102
- Table 4.9 Display Formats 103
- Reading Range 103
- Display Format 103
- High Process Variable 104
- High Reading 104
- Low Process Variable 104
- Input Filter 105
- Heat or Cool Control PB 107
- Heat or Cool Control TI 107
- Heat or Cool Control TD 107
- Heat or Cool Output Filter 107
- Restore PID Digital Input 108
- Setup Loop Outputs Menu 109
- Heat or Cool Output Type 110
- Heat or Cool Cycle Time 111
- SDAC Mode 111
- SDAC Low Value 111
- SDAC High Value 111
- Heat or Cool Output Action 112
- Heat or Cool Output Limit 112
- WARNING! 113
- Heat or Cool Linearity 114
- Setup Loop Alarms Menu 115
- High Process Alarm Setpoint 116
- High Process Alarm Type 116
- Deviation Alarm Value 116
- High Deviation Alarm Type 117
- Low Deviation Alarm Type 117
- Low Process Alarm Setpoint 118
- Low Process Alarm Type 118
- Alarm Deadband 118
- Manual I/O Test 119
- Test Digital Output 120
- Digital Output Number 120
- Keypad Test 121
- Display Test 121
- Extruder Control 123
- Defaults 124
- HEAT CONTROL PB? 125
- Extruder Control Algorithm 126
- Enhanced Features 127
- Enter 1-9 128
- Process Variable Retransmit 129
- Retransmit Process Variable 130
- Minimum Input 130
- Minimum Output 130
- Maximum Input 130
- Maximum Output 131
- Cascade Control 134
- Setup Loop Cascade Menu 135
- Base Setpoint 136
- Minimum Setpoint 136
- Maximum Setpoint 136
- Heat Span 137
- Cool Span 137
- Ratio Control 140
- Setup Loop Ratio Control Menu 141
- Control Ratio 142
- Setpoint Differential 142
- For this example we have 144
- 0. Press 144
- Remote Analog Setpoint 145
- Differential Control 147
- For this example, we have 148
- +50. Press 148
- Ramp/Soak 149
- Features 150
- Ramp/Soak Menus 152
- Setup Global Parameters Menu 153
- Setup Ramp/Soak Profile Menu 153
- Copy Setup From Profile 154
- Tolerance Alarm Time 154
- Ready Segment Setpoint 154
- Ready Segment Edit Events 155
- External Reset Input Number 155
- Edit Segment Number 156
- Segment Time 156
- Segment Setpoint 156
- Edit Segment Events 157
- Edit Segment Triggers 158
- Segment Tolerance 159
- Last Segment 160
- Repeat Cycles 160
- Using Ramp/Soak 161
- Ramp/Soak Displays 162
- Time Remaining Display 163
- Cycle Number Display 163
- Set Mode Display 163
- Assigning a Profile to a Loop 164
- Running a Profile 164
- Starting a Profile 165
- Holding a Profile 166
- Continuing a Profile 166
- Resetting a Profile 167
- In Case of a Power Failure 168
- Tuning and Control 169
- On/Off Control 170
- Proportional Control 170
- Proportional 171
- Heat and Cool Outputs 172
- Control Outputs 173
- Output Filter 174
- Reverse and Direct Action 175
- Integral Settings 176
- Derivative Settings 176
- Proportional Band Only (P) 177
- PI with Derivative (PID) 177
- When There is a Problem 179
- Troubleshooting Controllers 180
- Failed Sensor Alarms 182
- System Alarms 182
- Other Behaviors 183
- Low Power 184
- Battery Dead 184
- Ambient Warning 184
- H/W Ambient Failure 185
- H/W Gain or Offset Failure 186
- Keys Do Not Respond 186
- Checking Analog Inputs 187
- Earth Grounding 188
- Checking Control Outputs 188
- Testing the TB18 and TB50 189
- Testing Digital Inputs 189
- Supervised Systems 190
- Communications 191
- Ground Loops 191
- NO-Key Reset 192
- Replacing the EPROM 192
- WATLOW ANAFAZE CLS200 193
- Figure 9.3 EPROM Location 194
- Figure 9.4 Remove EPROM 194
- Changing Communications 195
- Installing Scaling Resistors 196
- CLS208 Current Inputs 197
- CLS208 Voltage Inputs 198
- RTD and Thermistor Inputs 199
- CLS216 Input Circuit 200
- CLS216 Current Inputs 200
- CLS216 Voltage Inputs 201
- Configuring Dual DAC Outputs 202
- DUAL DAC 203
- SERIAL DAC 204
- Linear Scaling Examples 205
- Table 10.1 Input Readings 206
- Table 10.2 Scaling Values 206
- Situation 207
- Example 3: A Pulse Encoder 208
- Specifications 209
- Dimensions 210
- TB50 Physical Specifications 212
- Figure 11.4 TB50 Dimensions 213
- Table 11.8 TB50 Connections 213
- SCSI Cable 214
- Table 11.11 Analog Inputs 216
- Table 11.12 Pulse Inputs 217
- Resolution 217
- Table 11.16 Digital Inputs 218
- Analog Outputs 219
- Digital Outputs 219
- Î (dc) +/- 3VÎ (dc) 220
- CLS200 Power Supply 221
- Î (dc) @ 4 A 222
- Î (dc) @ 1.2 A 222
- Dual DAC Specifications 223
- ± 0.75 ± 0.75 ± 0.75 224
- Serial DAC Inputs 226
- Serial DAC Analog Outputs 227
- Glossary 229
- — A filter that allows the 231
- — A filter that 231
- — A power 234
- — The integral function 234
- —An Electronics Industries of 235
- Menu Structure 249
- Declaration of Conformity 250
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