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PPC-2000
1
User’s Guide
1
PPC-2000 Adaptive Control
3
Addendum
3
Adaptive Mode
4
Plant Delay
4
Using Adaptive Control
5
PPC-2000 User's Guide
7
Warranty
8
Table of Contents
9
Operating with AnaWin3 89
11
Troubleshooting 141
12
List of Figures
15
List of Tables
19
Tuning and Control 219
21
Specifications 229
21
Overview
25
Getting Started
26
Product Features
27
System Components
27
Figure 1.1 System Diagram
28
Peripheral Modules
29
PPC-2000 Modules
30
PPC-2000 Terminal Boards
32
Additional Components
33
External Safety Devices
34
External Switch Disconnect
35
Battery Safety
35
Hardware Installation
37
Requirements at 12Vdc
38
Mounting the Power Supply
39
Dimensions
40
Hardware Configuration
41
PPC-2010 Jumper Settings
42
Figure 2.4 PPC-2010 Jumpers
43
PPC-2030 Jumper Settings
44
PPC-2040 Jumper Settings
45
PPC-205x Jumper Settings
46
Figure 2.7 PPC-205x Jumpers
47
Module Assembly
48
Module Disassembly
50
Mounting Modules
50
DIN Rail Mounting
51
Mounting Terminal Boards
52
5.756"
53
(146 mm)
53
DIN Rail Removal
56
Panel Mounting
57
Mounting an SDAC Module
58
System Wiring
58
Wiring Recommendations
59
Noise Suppression
59
Symptoms of RFI/EMI
60
Avoiding Noise Problems
60
Avoiding Ground Loops
61
TB50 Connections
62
Module I/O Number
63
TB-50
63
Terminal
63
(Dig I/O Spreadsheet)
63
Connecting Digital Inputs
64
SDAC Connections
67
Multiple SDAC Systems
68
PPC-2021 — 2025
69
Sensor Keys
70
AITB Connections
71
Connecting Thermocouples
73
Connecting RTDs
74
1A and 1B. See Figure 2.34
75
Differential Inputs 1 and 2
76
Single-ended Inputs 1 and 2
77
Differential Input Module:
77
Input 1, 2, and 3 Shown
77
Single-ended Analog Input
78
Module: Input 1 and 2 Shown
78
J4 J3 J2 J1
79
EITB Connections
80
Encoder Wiring
81
2 (input 1 phase 1+)
82
4 (input 1 phase 2+)
82
8 (input 2 phase 1+)
82
10 (input 2 phase 2+)
82
12 (COM)
82
Analog Output Connections
84
P PC-2030
85
4-20mAdc
85
1 (input 1 phase 1+)
89
2 (input 1 phase 2+)
89
3 (input 2 phase 1+)
89
4 (input 2 phase 2+)
89
37 (COM)
89
PPC supply
90
Supplies
90
Analog Out Module
91
Outputs 1 and 2 Shown
92
PPC-206x
94
(bottom view)
98
Input 1 Shown
100
PPC-207x Modules
100
Connecting Power
101
Communication Ports
102
Communication Cables
103
Connections
104
Connectors
104
Computer Using RS-232
105
Computer Using RS-485
105
Figure 2.71 RS-485 Wiring
106
485 Terminal Block
106
Cable Recommendations
107
RS-485 Network Connections
107
Cable Runs
108
Signal Common
109
Termination
109
Modbus Network Address
110
WARNING!
111
Operating with AnaWin3
113
Feedback
114
Control Algorithm
114
Heat and Cool Outputs
114
Setting up Control Channels
116
Autotuning
117
Tuning Method
118
Using
118
to Tune
118
Failed Sensor Alarms
119
Global Alarm
119
Process Alarms
119
Alarm Delay
120
Setting Engineering Units
123
Setting PV Lo and PV Hi
123
Setting Decimal Places
124
Linear Input Example
125
Input Example
125
Process Variable Retransmit
126
Variable Retransmit
128
Settings
128
Cascade Control
129
Setting up Cascade Control
130
Cascade Control Example
130
Cascade Control
131
Ratio Control
133
Setting up Ratio Control
134
Ratio Control Example
135
Differential Control
136
Remote Set Point
136
Logic Programs
136
CAUTION!
138
Controller Parameters
139
Control Type Description
142
Alarms
149
Inputs
153
PPC1:AI 1.3
153
PPC1:Proc
154
PPC1:Soft Input1
154
PPC1:Channel 1 Output
155
Table 3.15 Input Types
156
Table 3.16 Units
157
Digital I/O
158
PPC1:Proc 0.0.2
159
PPC1: DO 41.2
159
Digital I/O Spreadsheet
160
Table 3.18 Function Values
160
Outputs
161
PPC1:EIAO. 11. 3. 2
161
Soft Integer
162
Soft Boolean
163
PPC Globals
164
Table 3.20 System Status
165
Table 3.21 Global Settings
165
Troubleshooting
167
Flash Memory
170
Chip (firmware)
170
Processor Module LEDs
173
PPC-2040 Digital I/O
177
PPC-2050 Analog Out
178
PPC-206x Digital Out
179
PPC-207x Digital In
179
Digital Inputs and Outputs
180
Process Variable
180
Communications
181
Disabling Control
183
LogicPro and Modbus Reference
185
The PPC-2000 Database
186
Data Table Organization
187
Database
189
PPC-202x Modules
190
Table 5.8 on page 168
191
Inputs on page 127
191
Encoder_Analog_2030
191
IO Driver
191
Database IO Driver
191
PPC-2010 Processor Module
192
Channel Outputs
192
PPC-2040 Digital I/O Modules
193
Table 5.8 Input Parameters
194
Table 5.9 Input Status
195
Table 5.10 Input Types
196
Value Temperature Scale
197
LogicPro
199
Table 5.12 Channel Parameters
200
Table 5.28 on page 190
201
PPC-2030 Modules
203
PPC-2040 Modules
205
Table 5.18 Control Mode
206
Table 5.19 Control Types
207
Table 5.20 Output Types
209
Table 5.21 Heat/Cool Curve
210
(AnaWin3 Dig I/O Spreadsheet)
214
Boolean and Soft Integers
218
Table 5.28 Alarm Status
218
Table 5.31 Alarm Acknowledge
220
Alarm Deadband
221
State and Logic
223
PPC-206x Digital Out Modules
226
PPC-207x Digital In Modules
227
Digital I/O Uses
227
Digital I/O Parameters
228
Table 5.39 State and Logic
229
Table 5.40 Direction
229
Table 5.41 Logic
229
Outputs on page
231
Database IO Driver
231
Analog Output Value
232
Table 5.50 Baud Rate
236
Table 5.52
237
Table 5.54
237
Zero Reference
238
Table 5.56 Modules Present
239
Table 5.57 Module Types
240
Table 5.58 System Commands
241
Table 5.59 System Status
242
Table 5.60 System Status Bits
242
Database Offset Description
243
Table 5.62 System Error Log
245
Description Range
246
Tuning and Control
247
Control Algorithms
248
Proportional Control
249
Derivative Control
251
Control Outputs
252
Output Filter
253
Integral Settings
254
Derivative Settings
255
Proportional Band Only (P)
256
PI with Derivative (PID)
256
Specifications
257
Physical Specifications
258
Power Specifications
258
Table 7.3 Model Number
260
Table 7.6 Connections
261
Table 7.13 Serial Interface
263
Isolation Specifications
264
Table 7.14 Model Numbers
265
Table 7.17 Connections
265
*Not applicable to PPC-2022
266
PPC-2030
268
Table 7.22 Model Number
269
Table 7.25 Connections
270
Table 7.30 Model Number
272
Table 7.33 Connections
273
Table 7.38 Model Number
276
Table 7.41 Connections
277
Table 7.45 Model Number
279
Table 7.47 Connections
279
24Vac or 24Vdc signals
281
Table 7.51 Model Number
282
Table 7.54 Connections
283
Table 7.55 Power
283
Table 7.59 Connections
285
SCSI Cable
285
Watlow Anafaze 1997
286
PPC-EITB Component Side
286
Table 7.64 Connections
287
Table 7.69 Connections
290
Straight SCSI Cable
290
Right-Angle SCSI Cable
291
Figure 7.22 PPC-IPS-2
292
SDAC Specifications
293
Analog Outputs
295
Appendix A: Modbus Protocol
297
Response
298
Modbus ASCII and RTU Modes
299
Message Framing
299
Address Field
300
Function Field
300
Data Field
301
Error Checking Field
301
Field Format
301
Error Checking Methods
302
CRC Checking
303
Function Codes
304
Diagnostics (08)
305
11 (0B Hex)
306
Examples
308
Write Examples
309
Declaration of Conformity
312
Glossary
313
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