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Series 93
1/16 DIN Microprocessor-Based
Auto-tuning Control
0600-0001-0000 Rev E Made in the U.S.A.
October 2003 $10.00
Users Manual
1241 Bundy Blvd., P.O. Box 5580, Winona, Minnesota USA 55987-5580
Phone: (507) 454-5300, Fax: (507) 452-4507 http://www.watlow.com
Registered Company
Winona, Minnesota USA
ISO 9001
TOTAL
3 Year Warranty
CUSTOMER
SATISFACTION
User Levels:
• New User . . . . . . . . . . . . . . . . . . . . . . . . . . .go to page 1.1
• Experienced User . . . . . . . . . . . . . . . . . . . . .go to page 2.1
• Expert user . . . . . . . . . . . . . . . . . . . . . . . . . .go to page 2.1
Installers:
• Installation . . . . . . . . . . . . . . . . . . . . . . . . . .go to page 2.1
• Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .go to page 2.3
Seitenansicht 0
1 2 3 4 5 6 ... 51 52

Inhaltsverzeichnis

Seite 1 - User’s Manual

Series 931/16 DIN Microprocessor-BasedAuto-tuning Control0600-0001-0000 Rev E Made in the U.S.A.October 2003 $10.00User’s Manual1241 Bundy Blvd., P.O.

Seite 2 - Warranty

Sensor Installation GuidelinesWe suggest you mount the sensor at a location in your process or system whereit reads an average temperature. Put the se

Seite 3 - Table of Contents

Watlow Series 93 Install and Wire 2.5Figure 2.5a – 0-5VÎ (dc) ProcessInput impedance: 10kΩFigure 2.5b – 4-20mA ProcessInput impedance: 5ΩFigure 2.5c

Seite 4

Output 1 WiringFigure 2.6a – Mechanical Relay Without Contact Suppression93_ _- 1 D _ _- 00 _ _Form C, 5AMinimum load cur-rent:100mA @ 5VÎ (dc)Figure

Seite 5 - Overview of the Series 93

Watlow Series 93 Install and Wire 2.7Figure 2.7a – Switched DC93_ _- 1 C _ _- 00 _ _Figure 2.7b – 4-20mA Process93_ _- 1 F_ _- 00 _ _Maximum load im

Seite 6 - Overview

Output 2 WiringFigure 2.8a – Mechanical Relay Without Contact Suppression93_ _- 1 _ D _ - 00_ _Form C, 5AMinimum load current:100mA @ 5VÎ (dc)Figure 2

Seite 7 - Installation procedure

Watlow Series 93 Install and Wire 2.9Wiring ExampleFigure 2.9 - System Wiring Example.1120Å (ac)L1L2235451 21(+)(-)312131421CR1512347891011 11

Seite 8 - Figure 2.2c

Wiring NotesSketch in your application on this page or a copy of it. See the wiring example inthis chapter.Figure 2.10 - Wiring Notes.L1 L2power 11 12

Seite 9 - Power Wiring

Watlow Series 93 Keys and Displays 3.1Keys and DisplaysFigure 3.1 - Series 93 Keys and Displays.After 60 seconds with no key presses, the controller

Seite 10 - Input Wiring

3.2 Keys and Displays Watlow Series 93Keys and DisplaysNotes

Seite 11 - Install and Wire

Watlow Series 93 Setup 4.1SetupFigure 4.1a - DIP Switch Location andOrientation.ON1 2ON1 2ON1 2Controller Chassis -Bottom ViewThermocoup

Seite 12 - Output 1 Wiring

Safety InformationWe use note, caution and warning symbols throughout this book to draw your attention toimportant operational and safety information.

Seite 13 - Switched DC

4.2 Setup Watlow Series 93Setup[`LOC] Lock[``In] Input[`dEC] Decimal*[`C_F] Celsius - Fahrenheit*[``rL] Range Low[``rH] Range High[`Ot1] Output 1[`H

Seite 14 - Output 2 Wiring

SetupWatlow Series 93 4.3 SetupAt the top of the Setup Menu the Series 93 displays the user level of operationin the upper display and the [`LOC] pa

Seite 15 - Wiring Example

4.4 Setup Watlow Series 93SetupRange High: Selects the high limit of the operating range. Also used to scale thehigh end of the process input. 5.0VÎ

Seite 16 - Wiring Notes

Watlow Series 93 Setup 4.5SetupParameter Value Range Factory Default Appears If:[`LOC] 0 to 4 0[``In] [```J], [```H], [```t], [```n], [```S], [```J

Seite 17 - Keys and Displays

4.6 Setup Watlow Series 93SetupNOTE:Shaded parametersmay not appear,depending on thecontroller’s configu-ration and modelnumber.Operation Parameters

Seite 18

Watlow Series 93 Setup 4.7SetupOperation Parameters Value Range Factory Default[`Pb1] If [`dFL] is set to [``US]:0 to 555°C/0 to 999°F/0 to 999 Unit

Seite 19 - How to Set Up the Series 93

4.8 Setup Watlow Series 93SetupNotes

Seite 20 - Entering the Setup Menu

Watlow Series 93 Tuning and Operating 5.1Tuning and OperatingAutotuning (Heat and/or Cool)The Series 93 can automatically tune the PID parameters to

Seite 21 - Setup Parameters

5.2 Tuning and Operating Watlow Series 93Tuning and Operating4. When tuning is complete, the displays return to their previous state and[`AUt]revert

Seite 22

Watlow Series 93 Tuning and Operating 5.3Tuning and OperatingManual and Automatic OperationTo change from auto to manual operation, press the ˆInfin

Seite 23 - Setup Menu

Watlow Series 93 Table of Contents iChapter 1: Overview ... 1.1General Description ...

Seite 24 - [`AUt] Autotune

5.4 Tuning and Operating Watlow Series 93Tuning and OperatingNOTE:When the alarm output isde-energized, the N.O.contact is open in thealarm conditio

Seite 25 - Operation Menu

Watlow Series 93 Tuning and Operating 5.5Tuning and OperatingFour dashes [----] in the upper display indicate a Series 93 error. The errorcode is vi

Seite 26 - 4.8 ■ Setup Watlow Series 93

5.6 Tuning and Operating Watlow Series 93Tuning and Operating• [`Er2], [`Er6], [`Er7] result in these conditions:• If [`LOC] Lock is set to 0, 1 or

Seite 27 - Autotuning (Heat and/or Cool)

Watlow Series 93 Appendix A.1Appendix Noise and Installation GuidelinesFor wiring guidelines, refer to the IEEE Standard No. 518-1982, availablefrom

Seite 28 - Manual Tuning

A.2 Appendix Watlow Series 93Appendix • Use twisted pair wire any time controller circuit signals must travel morethan two feet, or when you bundle

Seite 29 - Setting the Control Set Point

Appendix Watlow Series 93 Appendix A.3Figure A.3 - Entering the Calibration Menu.NOTE:While in the Calibra-tion Menu, the con-troller output(s) goof

Seite 30 - Using Alarms

Appendix A.4 Appendix Watlow Series 93Figure A.4 - CalibrationParameters.çBefore attempting to calibrate, make sure you havethe proper equipment cal

Seite 31 - Error Code Messages

Watlow Series 93 Appendix A.5Appendix NOTE:Before calibrating aninstalled controller,make sure all dataand parameters aredocumented. Seethe Setup an

Seite 32 - Error Code Actions

A.6 Appendix Watlow Series 93Appendix Equipment Required• Precision dc voltage source 0-5 volt minimum range with 0.001 volt resolution.Setup and Ca

Seite 33 - Appendix

Watlow Series 93 Appendix A.7Appendix Equipment Required:• 300Ω, 1/2 watt 10% resistor.•4 - 1/2 digit Digital Multimeter.Setup And Calibration1. Co

Seite 34 - Eliminating Noise

ii Table of Contents Watlow Series 93Notes

Seite 35 - Entering the Calibration Menu

A.8 Appendix Watlow Series 93Appendix Notes

Seite 36 - Calibration Menu

Watlow Series 93 Appendix A.9GlossaryAalarm A signal that indicates that the process hasexceeded or fallen below the set or limit point. Forexample

Seite 37

A.10 Appendix Watlow Series 93F - GForm A A single-pole, single-throw relay that uses onlythe normally open (NO) and common contacts. Thesecontacts

Seite 38

Watlow Series 93 Appendix A.11PID Proportional, integral, derivative. A control modewith three functions: proportional action dampens thesystem res

Seite 39

A.12 Appendix Watlow Series 93Appendix Specifications (2218)Control Mode • Microprocessor-based, user-selectable control modes • Single input, dual

Seite 40

Ordering Information(2219)93 _ _ - 1 _ _ _ - 0 0_ _ Part NumberMicroprocessor-based1/16 DIN, Single Input, Dual Output,Two-, Four-Digit DisplaysIP65/N

Seite 41 - Glossary

A.14 Appendix Watlow Series 93Appendix A‰Advance key 3.1Alarm High 4.7Alarm Low 4.7alarm silencing 5.5alarms 5.4automatic operation 5.3autotun

Seite 42 - The difference in temperature

Raymond D. Feller III Winona, Minnesota, USAName of Authorized Representative Place of IssueGeneral ManagerOctober 2003Title of Authorized Representat

Seite 43

A.16 Appendix Watlow Series 93NotesAppendix

Seite 44 - Specifications

Errors Four dashes [----] in the upper displayindicate a Series 93 error. The error code isvisible in the lower display.[`Er2] - Sensor underrange err

Seite 45 - Ordering Information

Watlow Series 93 Overview 1.1OverviewGeneral DescriptionWelcome to the Watlow Series 93, a 1/16 DIN microprocessor-based tempera-ture controller. Th

Seite 46 - Celsius-Fahrenheit 4.3

A.18 Appendix Watlow Series 93Appendix [`LOC] Lock[``In] Input[`dEC] Decimal*[`C_F] Celsius - Fahrenheit*[``rL] Range Low[``rH] Range High[`Ot1] Out

Seite 47

Watlow WinonaWatlow Winona is a division of Watlow Electric Mfg. Co., St. Louis, Missouri, amanufacturer of industrial electric heating products, sinc

Seite 48

How to Reach UsCorporate Headquarters in theU.S.:Watlow Electric Manufacturing Co.12001 Lackland RoadSt. Louis, Missouri, USA 63146Telephone: +1 (314)

Seite 49 - Series 93 Quick Reference

Overview1.2 Overview Watlow Series 93Notes

Seite 50

Panel CutoutYour PanelThickness1.5 to 9.7 mm(0.06 to 0.38 in.)44.96 mm to 45.47 mm(1.77 to 1.79 in.)44.96to 45.47 mm(1.77 to 1.79 in.)9.65 mm(0.38 in.

Seite 51 - Watlow Winona

2.2 Install and Wire Watlow Series 93Install and WireFigure 2.2a - Mounting Case SideView. Figure 2.2b - Mounting CollarCross Section withoffset tee

Seite 52 - Asia/Pacific:

Wiring the Series 93The Series 93 wiring is illustrated by model number option.Check the unit sticker on the controller and compare your modelnumber t

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