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WATLOW
Optimizing Your Process System
with the Series 988 Controller
AN APPLICATION GUIDE
FOR
THE WATLOW
SERIES 988 FAMILY
Seitenansicht 0
1 2 3 4 5 6 ... 73 74

Inhaltsverzeichnis

Seite 1 - SERIES 988 FAMILY

WATLOWOptimizing Your Process Systemwith the Series 988 ControllerAN APPLICATION GUIDEFOR THE WATLOWSERIES 988 FAMILY

Seite 3 - Disclaimer of Warranty

Optimizing Your Process System with the WATLOW Series 988Basic Control Strategies and Terms2.1Chapter TwoControl Strategies 2.2Questions and Answers 2

Seite 4 - Table of Contents

Optimizing Your Process System with the WATLOW Series 9882.2Basic Control Strategies and TermsProcess ControlProcess controls are of two basic types:

Seite 5 - Index 8.1

Optimizing Your Process System with the WATLOW Series 988Basic Control Strategies and Terms2.3a droop condition before it exists. An integra-tion func

Seite 6 - Chapter One

Optimizing Your Process System with the WATLOW Series 9882.4Basic Control Strategies and Termsdown to a state of equilibrium before makinganother chan

Seite 7

Optimizing Your Process System with the WATLOW Series 988Basic Control Strategies and Terms2.5System DiagramNo matter what your application, you musts

Seite 8

Optimizing Your Process System with the WATLOW Series 9882.6Basic Control Strategies and Terms• What is frequent? In order to tightly control aprocess

Seite 9

Optimizing Your Process System with the WATLOW Series 988Basic Control Strategies and Terms2.7condensing atmosphere, because the ventedcase is suscept

Seite 10

Optimizing Your Process System with the WATLOW Series 9882.8Basic Control Strategies and TermsGlossaryannunciator — a device that uses pilot lamps toi

Seite 11 - Chapter Two

Optimizing Your Process System with the WATLOW Series 988Basic Control Strategies and Terms2.9form C — single-pole, double-throw relay thatutilizes th

Seite 12 - Control Strategies

Watlow Mission StatementTo Become the Preferred Source ofIndustrial Heaters, Sensors andControls by Totally Satisfying OurCustomers with Superior Prod

Seite 13 - Temperature

Optimizing Your Process System with the WATLOW Series 9882.10Basic Control Strategies and Termsreference junction — synonymous with coldjunction. Also

Seite 14

General Software Features3.1Optimizing Your Process System with the WATLOW Series 988Chapter ThreeAuto-tune 3.2Burst fire 3.3Communications 3.4Dead ba

Seite 15 - Questions and Answers

Optimizing Your Process System with the WATLOW Series 988General Software Features3.2Overview:The auto-tune feature allows the controller tomanipulate

Seite 16

General Software Features3.3Optimizing Your Process System with the WATLOW Series 988Burst FireOverviewVariable, time-base burst firing from the 988pr

Seite 17

Optimizing Your Process System with the WATLOW Series 988General Software Features3.4CommunicationsOverviewThe serial communications feature allows th

Seite 18 - Glossary

General Software Features3.5Optimizing Your Process System with the WATLOW Series 988Dead bandOverviewThe dead band prompts, and ,located in the PID

Seite 19

Optimizing Your Process System with the WATLOW Series 988General Software Features3.6Digital EventOverviewThe digital event input options on the Serie

Seite 20

General Software Features3.7Optimizing Your Process System with the WATLOW Series 988Sample ApplicationThe Series 988 controls the lower platen of a c

Seite 21 - Chapter Three

Optimizing Your Process System with the WATLOW Series 988General Software Features3.8Input FilterOverviewIn certain applications the process beingmeas

Seite 22 - Auto-tune

General Software Features3.9Optimizing Your Process System with the WATLOW Series 988TLTLWWAPROCESSL1 L2 L3 L4DEV% OUTDISPLAYMODEAUTOMANSERIES 988Inpu

Seite 23 - Burst Fire

IntroductionWelcome to the Watlow Series 988 application guide: Optimizing Your ProcessSystem with the WATLOW Series 988. This application guide descr

Seite 24 - Communications

Optimizing Your Process System with the WATLOW Series 988General Software Features3.10Ramp To Set PointOverviewRamp to set point enables the 988 to ra

Seite 25 - Dead band

General Software Features3.11Optimizing Your Process System with the WATLOW Series 988OverviewThe remote set point feature allows the 988 touse a ther

Seite 26 - Digital Event

Optimizing Your Process System with the WATLOW Series 988General Software Features3.12Overview:The retransmit output can be used to transmitan analog

Seite 27 - Heater Current

General Software Features3.13Optimizing Your Process System with the WATLOW Series 988Slidewire FeedbackOverviewThe 988 can control the position of a

Seite 28 - SERIES 988

Enhanced Software Features4.1Optimizing Your Process System with the WATLOW Series 988Enhanced Software FeaturesChapter FourCascade 4.2Differential 4.

Seite 29

Optimizing Your Process System with the WATLOW Series 988Enhanced Software Features4.2CascadeOverviewCascade control can handle a difficult processwit

Seite 30 - °/min. ramping

Enhanced Software Features4.3Optimizing Your Process System with the WATLOW Series 988In a system controlling a heater this would bethe maximum and mi

Seite 31

Optimizing Your Process System with the WATLOW Series 988Enhanced Software Features4.4DifferentialOverviewDifferential control allows the Series 988 t

Seite 32 - Retransmit

Enhanced Software Features4.5Optimizing Your Process System with the WATLOW Series 988Dual PID setsOverview:Standard software units have a single set

Seite 33 - Slidewire Feedback

Optimizing Your Process System with the WATLOW Series 988Enhanced Software Features4.6TLWWAPROCESSL1 L2 L3 L4DEV% OUTDISPLAYMODEAUTOMANSERIES 988Duple

Seite 34 - Chapter Four

Table of ContentsOptimizing Your Process System with the WATLOW Series 988Table of ContentsWatlow MissionIntroductionChapter 1 Test Drives 1.1Controll

Seite 35 - Enhanced Software Features

Enhanced Software Features4.7Optimizing Your Process System with the WATLOW Series 988TLTLWWAPROCESSL1 L2 L3 L4DEV% OUTDISPLAYMODEAUTOMANSERIES 988Rat

Seite 36

Standard Features5.1Optimizing Your Process System with the WATLOW Series 988Standard FeaturesHow to use this chapter:This chapter describes features

Seite 37 - Differential

Optimizing Your Process System with the WATLOW Series 988Standard Features5.2AlarmsOverviewOutputs 2, 3 and 4 can be configured asalarms. To configure

Seite 38 - Dual PID sets

Standard Features5.3Optimizing Your Process System with the WATLOW Series 988TLTLWWAPROCESSL1 L2 L3 L4DEV% OUTDISPLAYMODEAUTOMANSERIES 988temperatures

Seite 39

Optimizing Your Process System with the WATLOW Series 988Standard Features5.4TLTLWWAPROCESSL1 L2 L3 L4DEV% OUTDISPLAYSERIES 988MODEAUTOMANAuto/ManualO

Seite 40

Standard Features5.5Optimizing Your Process System with the WATLOW Series 988DiagnosticsOverview:The Series 988 Diagnostics menu allows you toread the

Seite 41 - Chapter Five

Optimizing Your Process System with the WATLOW Series 988Standard Features5.6Input ErrorsOverviewWhen the 988 receives input information itcannot inte

Seite 42 - Standard Features

Standard Features5.7Optimizing Your Process System with the WATLOW Series 988Overview:An array of hardware and software lockoutfeatures gives you trem

Seite 43

Optimizing Your Process System with the WATLOW Series 988Standard Features5.8TLTLWWAPROCESSL1 L2 L3 L4DEV% OUTDISPLAYMODEAUTOMANSERIES 988TLTLWWAPROCE

Seite 44

SpecificationsOptimizing Your Process System with the WATLOW Series 988 6.1Chapter SixSpecificationsInput Table 6.2Output Table 6.3Dimensions 6.4Displ

Seite 45 - Diagnostics

Table of ContentsOptimizing Your Process System with the WATLOW Series 988Chapter 5 Standard Features 5.1Alarms 5.2Auto/Manual 5.4Diagnostics 5.5Input

Seite 46 - Input Errors

SpecificationsOptimizing Your Process System with the WATLOW Series 9886.2988 FAMILY INPUT TYPES Input 1 Input 2 Input 30-none1-basic signal condition

Seite 47

SpecificationsOptimizing Your Process System with the WATLOW Series 988 6.3988-FAMILY OUTPUT TYPES Output 1 Output 2 Output 3 Output 4noneAsolid-state

Seite 48 - Transmitter Power Supply

SpecificationsOptimizing Your Process System with the WATLOW Series 9886.4Dimensions4.03"(102mm)2.18"(55 mm)TLWWAPROCESSL1 L2 L3 L4DEV% OUTM

Seite 49 - Chapter Six

SpecificationsOptimizing Your Process System with the WATLOW Series 988 6.5TLWWAPROCESSL1 L2 L3 L4DEV% OUTDISPLAYSERIES 988MODEAUTOMANDisplays and Key

Seite 50 - Input Table

SpecificationsOptimizing Your Process System with the WATLOW Series 9886.6Controllers from the Series 988 family require sixsteps to set up — from sys

Seite 51 - Output Table

SpecificationsOptimizing Your Process System with the WATLOW Series 988 6.7User's ManualThe Series 988/989 User’s Manual provides theinformation

Seite 52 - Dimensions

SpecificationsOptimizing Your Process System with the WATLOW Series 9886.8Product Specifications* Electromechanical relays are not recommended for PID

Seite 53 - Displays and Keys Chart

SpecificationsOptimizing Your Process System with the WATLOW Series 988 6.9WarrantyThe Watlow Series 988 family of controllers iswarranted to be free

Seite 54 - Setup Requirements

7.1Optimizing Your Process System with the WATLOW Series 988How to Choose the Right 988 to Fit Your ApplicationChapter SevenHow to Choose the Right 98

Seite 55 - User's Manual

Optimizing Your Process System with the WATLOW Series 988How to Choose the Right 988 to Fit Your Application7.2Step 1: OverviewA. Describe the process

Seite 56 - Product Specifications

Optimizing Your Process System with the WATLOW Series 988Test Drives1.1Test DrivesControlling an Extruder 1.2Drying Grain 1.4Melting Aluminum 1.6Mixin

Seite 57 - Warranty

7.3Optimizing Your Process System with the WATLOW Series 988How to Choose the Right 988 to Fit Your ApplicationInputs1230-none1-basic signal condition

Seite 58 - Chapter Seven

Optimizing Your Process System with the WATLOW Series 988How to Choose the Right 988 to Fit Your Application7.4Outputs1234A-nonesolid-state relayB-0.5

Seite 59 - Step 1: Overview

7.5Optimizing Your Process System with the WATLOW Series 988How to Choose the Right 988 to Fit Your ApplicationA. Determine what software features you

Seite 60 - Step 2: Input

Optimizing Your Process System with the WATLOW Series 988How to Choose the Right 988 to Fit Your Application7.6 calibration 5.3 diagnostics 5.4 factor

Seite 61 - Step 3: Output

7.7Optimizing Your Process System with the WATLOW Series 988How to Choose the Right 988 to Fit Your Application vertical horizontal100-240

Seite 62 - Step 4: Software

Optimizing Your Process System with the WATLOW Series 988How to Choose the Right 988 to Fit Your Application7.8A. Review the last six steps looking fo

Seite 63 - Step 5: Standard Features

7.9Optimizing Your Process System with the WATLOW Series 988How to Choose the Right 988 to Fit Your ApplicationNotes Page

Seite 64 - Step 6: Hardware

Optimizing Your Process System with the WATLOW Series 988How to Choose the Right 988 to Fit Your Application7.10date: # of pages:to: from:comp/dept: c

Seite 65 - Step 7: Review and Optimize

7.11Optimizing Your Process System with the WATLOW Series 988How to Choose the Right 988 to Fit Your ApplicationSeries 988/989 Model Number Informatio

Seite 66 - Notes Page

Optimizing Your Process System with the WATLOW Series 988Index8.1IndexAA/D overflow error 5.6A/D underflow error 5.6accuracy 6.8actuator interfaces

Seite 68 - 98 _ _ - _ _ _ _ - _ _ _ _

Optimizing Your Process System with the WATLOW Series 988Index8.2fixed power output 5.6flow transmitter 1.8, 3.9form A relay 2.8, 5.2, 6.3form A/B

Seite 69

Optimizing Your Process System with the WATLOW Series 988Index8.3process 2 5.2process 2 prompt 3.7process alarms 2.6, 3.7, 5.2process input 6.2pro

Seite 70 - ON/OFF control 2.2, 2.9

Optimizing Your Process System with the WATLOW Series 988Index8.4Prompst, parameters andmenus RS-232 5.5 EIA-485/422 5.5A alarm 2 high 3.10, 5.2 alarm

Seite 71

Optimizing Your Process System with the WATLOW Series 988Index8.5 display test 5.5E error 1-1 5.6 error 1-2 5.6 error 1-3 5.6 error 1-4 5.6 error 2-1

Seite 72

Watlow maintains a worldwide network of stocking distributors.Designer and Manufacturer ofWatlow St. Louis • 12 001 Lackland Road • St. Louis, MO 6

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