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CAS200 User’s Guide Chapter 2: Installation
Watlow Anafaze 15
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CAUTION! Do not wire bundles of low-voltage signal and
control circuits next to bundles of high-voltage ac
wiring. High voltage may be inductively coupled
onto the low-voltage circuits, which may damage
the scanner or induce noise and cause poor
control.
Physically separate high-voltage circuits from
low-voltage circuits and from CAS200 hardware.
If possible, install high-voltage ac power circuits
in a separate panel.
Wiring Recommendations
Follow these guidelines for selecting wires and cables:
• Use stranded wire. (Solid wire can be used for fixed
service; it makes intermittent connections when you
move it for maintenance.)
• Use 20 AWG (0.5 mm
2
) thermocouple extension wire.
Larger or smaller sizes may be difficult to install, may
break easily, or may cause intermittent connections.
• Use shielded wire. The electrical shield protects the
signals and the CAS200 from electrical noise. Connect
one end of the input and output wiring shield to earth
ground.
• Use copper wire for all connections other than
thermocouple sensor inputs.
- User’s Guide 1
- Warranty 2
- Contents 3
- Using the CAS200 35 4
- Setup 41 4
- Setup Channel Inputs 50 5
- Setup Channel Alarms 58 5
- Contents CAS200 User’s Guide 6
- CAS200 User’s Guide Contents 7
- Watlow Anafaze v 7
- List of Figures 9
- 7 Specifications 91 10
- List of Tables 11
- System Overview 13
- Getting Started 14
- Product Features 15
- System Diagram 16
- Parts List 16
- Safety 17
- 6 Watlow Anafaze 18
- Installation 19
- Typical Installation 20
- External Safety Devices 21
- Mounting 22
- Mounting the Scanner 23
- 12 Watlow Anafaze 24
- Mounting the TB50 25
- System Wiring 26
- Wiring Recommendations 27
- Noise Suppression 28
- Avoiding RFI/EMI 29
- Ground Loops 30
- Power Connections 31
- CAS200 Power Supply 32
- Table 2.2 Power Connections 32
- NO" key while 33
- Input Wiring 34
- Thermocouple Connections 35
- Voltage Input Connections 36
- Current Input Connections 36
- Serial Communications 37
- EIA/TIA-485 Interface 38
- Cable Recommendations 39
- Connections 40
- Signal Common 40
- Termination 40
- Wiring Digital I/O 41
- Digital Outputs 42
- Alarm Output Connections 43
- CPU Watchdog 44
- Digital Inputs 44
- Watlow Anafaze 33 45
- Table 2.6 TB18 Connections 46
- Using the CAS200 47
- Front Panel Keys 48
- Watlow Anafaze 37 49
- Single Channel Display 50
- Job Display 50
- Change Setpoint 51
- Acknowledging an Alarm 52
- Resetting an Alarm 52
- Watlow Anafaze 41 53
- How to Edit a Menu 54
- Watlow Anafaze 43 55
- Passkey Sequence 55
- Single Channel Display 55
- Load a Job 56
- Save Setup to Job 57
- Job Select Inputs 57
- Job Select Input Polarity 58
- Startup Alarm Delay 58
- Keyboard Lock Status 59
- Scanner Address 59
- Communications Baud Rate 59
- Communications Protocol 60
- AC Line Frequency 61
- Digital Output Polarity 61
- Setup Channel Inputs 62
- Display Resolution 63
- Pulse Sample Time 64
- Channel Name 64
- Input Units 64
- Input Reading Offset 65
- Linear Scaling Menus 66
- Display Format 67
- High Process Value 68
- Input Scaling High Reading 68
- Input Scaling Low Reading 69
- Input Filter 69
- Setup Channel Alarms 70
- Watlow Anafaze 59 71
- Alarm Delay 72
- High Process Alarm Type 72
- Deviation Alarm Value 73
- High Deviation Alarm Type 73
- Low Deviation Alarm Type 74
- Low Process Alarm Setpoint 75
- Low Process Alarm Type 75
- Alarm Deadband 76
- Manual I/O Test 77
- Digital Output Test 78
- Keypad Test 78
- When There is a Problem 79
- Troubleshooting Scanners 80
- Thermocouple Break Alarm 81
- System Alarms 81
- Other Behaviors 82
- Low Power 83
- Battery Dead 83
- HW Ambient Failure 84
- HW Gain or Offset Failure 84
- Keys Do Not Respond 85
- Checking Analog Inputs 85
- Earth Grounding 86
- Testing Output Devices 87
- Testing the TB18 and TB50 87
- Testing Digital Outputs 87
- Supervised Systems 88
- Communications 89
- Ground Channels 90
- Software Problems 90
- NO-Key Reset 90
- Replacing the EPROM 91
- 80 Watlow Anafaze 92
- Changing Communications 93
- CAS200 Input Circuit 94
- CAS200 Current Inputs 95
- CAS200 Voltage Inputs 96
- Scaling and Calibration 97
- 86 Watlow Anafaze 98
- Linear Scaling Examples 99
- Example 1: 4-20mA Sensor 100
- Example 2: 0-5Vdc Sensor 101
- Example 3: Pulse Encoder 102
- Specifications 103
- Table 7.3 Physical Dimensions 104
- Dimensions 104
- Watlow Anafaze 93 105
- 94 Watlow Anafaze 106
- Figure 7.4 TB50 Dimensions 107
- Table 7.8 TB50 Connections 107
- SCSI Cable 108
- Inputs 110
- Table 7.12 Pulse Inputs 111
- Resolution 111
- Table 7.15 Digital Inputs 112
- Outputs 113
- Parameter Description 114
- CAS200 Power Supply 115
- 104 Watlow Anafaze 116
- Glossary 117
- Glossary CAS200 User’s Guide 118
- 106 Watlow Anafaze 118
- CAS200 User’s Guide Glossary 119
- Watlow Anafaze 107 119
- 108 Watlow Anafaze 120
- Watlow Anafaze 109 121
- 110 Watlow Anafaze 122
- Watlow Anafaze 111 123
- 112 Watlow Anafaze 124
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